Fe10W, Fe10V, and Fe6V Alloy Powders: Optimized Cladding Solutions for Demanding Industries
In industries such as mining, oil & gas, and heavy machinery, component wear is a constant challenge that reduces efficiency and increases maintenance costs. To extend service life and improve reliability, FNS Pipeline Technology Co., Ltd. provides advanced alloy powders—Fe10W, Fe10V, and Fe6V—engineered for plasma and laser cladding applications. Each alloy offers tailored hardness, process parameters, and application versatility to meet the unique demands of modern industries.
FNS cladding solutions for surface engineering
Fe10W Alloy Powder – High Hardness for Extreme Abrasion
- Recommended Process: Plasma Transferred Arc (PTA) cladding
- Parameters: Current 130–150 A, Cladding speed 75 mm/s, Shielding gas 8–12 L/min
- Hardness: 63–68 HRC
- Typical Applications: Buckets, bucket teeth, wear plates, stabilizers, crankshafts, drill bits, and chutes in mining and construction machinery.
Fe10W achieves a balance of toughness and wear resistance, making it an excellent choice for components exposed to severe abrasion.
Fe10V Alloy Powder – Versatile Wear Protection
- Recommended Process: Plasma Transferred Arc (PTA) cladding
- Parameters: Current 130–160 A, Cladding speed 75 mm/s, Shielding gas 8–12 L/min
- Hardness: 60–65 HRC
- Typical Applications:
- Oil & Gas: Centralizers, crankshafts, drill bits
- Mining & Engineering: Hydraulic cylinders, impellers, crusher rolls, scraper blades, bucket teeth, and wear plates
Fe10V provides reliable wear resistance with improved adaptability across both oilfield and mining industries.
PTA cladding process using Fe10W alloy powder
Fe6V Alloy Powder – Dual-Process Performance
Plasma Cladding
- Parameters: Current 130–160 A, Cladding speed 75 mm/s, Shielding gas 8–12 L/min
- Hardness: 60–67 HRC
- Applications: Centralizers, crankshafts, drill bits, hydraulic cylinders, impellers, crusher rolls, scraper blades, and wear plates.
Laser Cladding
- Parameters: Power 3000–4000 W, Cladding speed 15 mm/s, Shielding gas 12.5–20 L/min
- Hardness: >62 HRC
- Applications: Same as plasma cladding, with improved precision and reduced heat input.
Fe6V stands out as a cost-effective and versatile alloy powder, suitable for both plasma and laser cladding, making it an attractive option for diverse industries.
Comparison Table: Fe10W vs Fe10V vs Fe6V
| Alloy Powder | Process Type | Hardness (HRC) | Key Applications |
|---|---|---|---|
| Fe10W | PTA Cladding | 63–68 | Buckets, teeth, chutes, stabilizers, crankshafts, drills |
| Fe10V | PTA Cladding | 60–65 | Centralizers, impellers, crusher rolls, wear plates |
| Fe6V | PTA & Laser Cladding | 60–67 (PTA) / >62 (Laser) | Cylinders, impellers, scraper blades, wear plates |
Why Choose FNS Alloy Powders?
- Proven hardness stability across applications
- Optimized for PTA and laser cladding processes
- Wide application range across mining, oil & gas, and construction
- Comprehensive technical support for parameter optimization
Frequently Asked Questions (FAQ)
Q1: What is the main difference between Fe10W and Fe10V?
A1: Fe10W offers higher hardness (63–68 HRC) and excels in extreme abrasion, while Fe10V provides more versatility across oil & gas and mining applications.
Q2: Can Fe6V be used with both plasma and laser cladding?
A2: Yes, Fe6V is designed for dual-process use. It offers 60–67 HRC hardness in plasma cladding and >62 HRC in laser cladding.
Q3: Which industries benefit the most from these powders?
A3: Mining, oil & gas, construction, and heavy engineering industries rely on these alloys to extend component service life and reduce downtime.
Looking for reliable wear-resistant cladding powders for mining, oil & gas, or heavy machinery?
👉 Contact FNS Pipeline Technology Co., Ltd. today to learn more about Fe10W, Fe10V, and Fe6V alloy powders and request a customized solution for your applications.
